Direct drive refers to powering a mechanical part (most commonly a drive wheel) directly from the motor axis. Many new and inexperienced teams will use this method to power their drivetrain as it is the simplest way to do so. However, there are significant drawbacks to this method.
First, direct drive puts unnecessary load on the drive motor. This is because shock loads can destroy the gearbox, even planetary gearboxes. are able to withstand load along the axis of rotation, such as what occurs when the wheel changes direction. This is a normal situation of load. However, in direct drive, the gearbox shaft can be exposed to other shock loads outside of the normal axis. This happens when the wheel comes into contact with another robot or the field wall, which honestly happens more than you’d think. This can bend the motor shaft or permanently damage the gearbox.
Second, direct drive limits the gear ratio to whatever ratio the motor gearbox is at. One advantage of all the other three transmission systems is the ability to gear up or down, based on a team’s needs. Direct drive cannot do so, and if your drivetrain uses 40:1 gearboxes, there is no way to reduce this ratio to a faster 20:1 gearbox, for example.
Third, motor shafts are not built to carry large amounts of downward load. This can lead to bending of the motor shaft, since in direct drive the shaft is only supported by one side, the gearbox. Generally, a principle among all engineers is to support the shaft on both sides, which isn’t possible in this case. This leads to cantilevering the shaft, something that should be avoided in general. Thus, with a heavy robot the motor shafts can easily be bent due to a lack of support. (While typically it is impossible to support a motor shaft on both ends, it is a common rule of thumb to have dual support on wheels or other non-motor shafts.)
Easy to build; most simple form of transmission
Prone to shock loads which destroy the gearbox
Limited gear ratio to the motor itself
Wears the gearbox of the motor faster
Can bend the motor shaft
Outside Supported Direct Drive (Preferred Version of Direct Drive)
Inside Supported Direct Drive (Preferred Version of Direct Drive)
Unsupported Direct Drive (not recommended)